3D Printed Replica Items

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3D Printed Replica Items

Postby TurboRestorer » Sun Apr 15, 2018 6:08 pm

Hi, I decided to create this catalogue instead of creating a new thread every time for 3D printed parts. I will update as I create new parts with OEM part numbers as well as pricing.

:cop PP payments to adrianhull80@googlemail.com AND PLEASE SUPPLY A DELIVERY ADDRESS AS I CANNOT SEND OTHERWISE.

** I have had to increase the postage for International post as there has been an increase by the Post Office in the UK. I have absorbed some of the increase! **

PM me for ordering. I hold a small stock of these items & can print any number as required so long as I have material availability.
Materials used: various nylons, PETG, Flex40D (rubber) & PLA(+) will no longer be used.

Posting will usually be done on the Friday or Saturday morning. Postage for larger items, I will get a general price from the Post Office & quote that, 1st class.

P/N_____________Description________________Price (GBP)____Postage________________________Comments
14025-1753_______DFI Cover____________________£17_________Free UK, +£3.50 Intern.___________Colours: Black, Emerald Green, Candy Red, Cobalt Blue, Ice White
92075-1447_______Damper, Rear Fuel Tank ______£6__________Free UK, +£2.00 Intern.____________1 ea.
92075-1445_______Damper, Side Cover___________£2.50_______Free UK, +£2.00 Intern.___________Pack of 2
92075-1565_______Damper, Cowling Upper________£4__________Free UK, +£2.00 Intern.___________Pack of 4
92071-1109_______Damper, Surge Tank Cover_____£5__________Free UK, +£2.00 Intern.___________Pack of 4
32098-1028_______Tool Tray/Box________________£12_________Free UK, +£2.00 Intern.___________Printed to order Colours: Black, Translucents (Red, Blue, Clear, Green)
92075-1563_______Damper, Turbo Mount__________£3__________Free UK, +£2.00 Intern.___________Pack of 2
92075-078________Damper, Battery Cover________£4__________Free UK, +£2.00 Intern.___________Pack of 2
11012-1292_______Battery Cover________________£6.50_______Free UK, +£3.00 Intern.___________1 ea.
92075-1312_______Damper, ECU/Relay____________£6__________Free UK, +£2.00 Intern.___________Pack of 5

Update: Quantities are on a per bike basis. Prices have been adjust accordingly. Shipping costs are not cumulative on multiple orders sent in a single box, but based on that box alone. I also try to improve quality of the prints but this is a slow & time consuming process.

Pictures are representivie only as material changes & printer profile improvements are part of continuous improvement, basically I'm a perfectionist :)
Regards,
Adrian
Attachments
Catalogue Pics 1.jpg
Catalogue Pics 2.jpg
Last edited by TurboRestorer on Mon Jul 08, 2019 4:55 pm, edited 22 times in total.
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Re: 3D Printed Replica Items

Postby Charlie @ Evergreen » Sun Apr 15, 2018 9:29 pm

This is a great idea !

I have one you need to make if you can..I can send you a good sample...many of us constantly need the waste gate actuator rubber supports. Is this something you can make with your 3D??? The rubber also has to be pliable to get thru the holes on waste gate.


Once we get this thread set up maybe you can post pics with each one can put this in How To :thumbup
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Re: 3D Printed Replica Items

Postby Eckhard » Mon Apr 16, 2018 5:37 pm

I agree that this is a great idea and will keep our bike running longer.

I have a design suggestion for these dampers. If they are not pliable enough to go thru the hole perhaps they can be made in 2 parts, a washer and a washer with a shoulder that goes thru the hole.
Eckhard

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Re: 3D Printed Replica Items

Postby Charlie @ Evergreen » Mon Apr 16, 2018 6:17 pm

We have been discussing the material and it will have to be viton rubber for the heat associated with how hot the turbo gets under use. It will most likely be pliable..I had even looked at a few PCV grommets that would work also but not found a correct dimension one to use...If Adrian can make these I will buy a large amount to use with every turbo rebuild. :thumbup Good idea Eckhard if we need to go that way
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Re: 3D Printed Replica Items

Postby TurboRestorer » Mon Apr 16, 2018 8:39 pm

Hi, I cannot 3D print in Viton rubber (not available as filament), the closest I have available is 40D, this should take the temp. but needs to be tested on a bike if this is possible. Single part has now been modeled.
Hope to have a 'split' version later this week.

[img]
Mounting%20Damper.JPG
[/img]

Regards
Adrian
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Mounting Damper.JPG
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Re: 3D Printed Replica Items

Postby Charlie @ Evergreen » Mon Apr 16, 2018 8:47 pm

Can you send me a couple pair of the one piece design. I will put them on my 750 and have Brett put on his as he rides like every day! When it isn't raining, snowing, sleeting, tornados lol...
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Re: 3D Printed Replica Items

Postby youngblood » Mon Apr 16, 2018 9:00 pm

Fiberflex 40D is a low temperature filament?
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Re: 3D Printed Replica Items

Postby TurboRestorer » Tue Apr 17, 2018 4:51 am

youngblood wrote:Fiberflex 40D is a low temperature filament?


Any rubber that can get 100C+ is good, 40D will take 157C which is the highest temp. rubber I have to print but at a cost of £70/kg its not cheap.

Regards,
Adrian
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Re: 3D Printed Replica Items

Postby youngblood » Tue Apr 17, 2018 7:55 pm

Interesting all the rubber filament I've tried under load it will deform more at those high temperatures the best I've seen is 60-70c Ill have to look into it more :thumbup
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Re: 3D Printed Replica Items

Postby TurboRestorer » Wed Apr 18, 2018 6:22 am

youngblood wrote:Interesting all the rubber filament I've tried under load it will deform more at those high temperatures the best I've seen is 60-70c Ill have to look into it more :thumbup


This is why I try to test my parts before I offer them for sale. I have tested 40D in an oven to 130C & just becomes more flexible unless you seriously abuse it.
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Re: 3D Printed Replica Items

Postby VinoBassi » Wed Apr 18, 2018 7:48 am

Nice going Adrian,looking forward for more parts from 3D,Cheers :beer
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Re: 3D Printed Replica Items

Postby krayth » Mon May 07, 2018 2:48 am

any update on the bumper for the turbo? I just found out I need one
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Re: 3D Printed Replica Items

Postby TurboRestorer » Mon May 07, 2018 9:22 am

krayth wrote:any update on the bumper for the turbo? I just found out I need one


Hi, I've done the modelling & 4 prototype dampers for testing, they are with Charlie@Evergreen for testing.
Note: If this material is not up to it (I suspect it will be) I do have another to test with a higher temp. tolerance of 180C but 5 D shore harder.

Regards,
Adrian
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Re: 3D Printed Replica Items

Postby Charlie @ Evergreen » Mon May 07, 2018 10:30 am

Should have one set installed on my 750 this week and will send the other to be installed and tested and a weekly ridden hard 750 in TN. Then see how they do. :thumbup
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Re: 3D Printed Replica Items

Postby Sandman » Fri Jun 22, 2018 9:34 pm

Is there any potential of having one printed that is the large damper that holds the upper fairing to the frame? this would be the two lower bolts that get screwed in from the front of the bike on the very bottom of the upper fairing.
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