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    Frequently Asked Questions (FAQs)    
 

This section is intended as a reference guide with some common questions and reference material you can download. If you can't find the answer to your question here, or in a "How to" page, please ask in the forum.

Q. My turbo has a pipe and/or aftermarket filter, and in the higher gears under full acceleration it "cuts out" for a second or so, then the power comes back on. What's wrong with it?

A. Nothing is wrong. The pipe and filter allow the turbo and engine to breathe more freely and require more fuel. The stock ECU isn't programmed for this, so cuts the injection for a moment until settings are back to normal. You can prevent this happening by enabling "race mode". Click here for details.

Q. Where can I get a manual and parts diagrams for this bike?

A. There are two manuals, the base manual for the GPz750 which covers the basic bike, and the turbo supplement, which covers everything specific to the turbo version. You can hunt down copies on ebay or download them here:

Base Manual (44mb pdf)        Supplement (26mb pdf)      

We also have a full set of parts diagrams: Parts diagrams (1mb pdf)

and technical notes: ZX750 technical notes (17mb pdf)   DFI technical notes(12mb pdf)

Q. Do you have any larger versions of the wiring diagram?

A. Here they are:

   

Main loom US/Canada               Main loom Rest of World                   DFI loom (all models)

Q. The DFI warning light on the tank console is flashing. What should I do?

A. The DFI warning light is to draw your attention to the ECU in the tailpiece, which has an LED that flashes a code, like Morse code, if there is a problem with a sensor, or the ECU itself. The table below shows what action is required.

Problem Code ECU flashes Action required
Throttle Position Sensor is out of range 11 1 long
1 short
Reset the sensor using the factory tool, or replace sensor
Air temperature sensor 12 1 long
2 short
Test the air temperature signal (see manual) and replace if necessary
Engine temperature sensor 13 1 long
3 short
Test the engine temperature signal (see manual) and replace if necessary
Boost sensor 21 2 long
1 short
Replace boost sensor
Starter switch 22 2 long
2 short
Test the starter signal and inspect the starter switch for damage
Ignition pulse 23 2 long
3 short
Test engine speed signal and inspect ignition system for damage
CPU memory 31 3 long
1 short
Replace control unit
Race mode activated (tank does not flash) 33

3 long
3 short

No action necessary. See "How to" section on enabling race mode

Q. I can't seem to get any gear other than 1st or neutral, is there something wrong with the gearbox?

A. No, all Kawasakis have a "positive neutral finder" to help you select neutral from first gear when stationary. Unless the bike is moving, you won't be able to select the other gears. When you are moving all five gears will be available.

Q. I can get "high octane" fuel locally, will it make my bike faster?

A. If the bike is running stock boost it won't make it any faster, and could possibly make it slower. High octane fuels generally contain less heat energy than regular unleaded. With increased boost high octane fuel will help resist detonation, which is uncontrolled burning of the fuel. Running increased boost without detonation is the key to making more power.

Q. How much boost can I run on super unleaded fuel?

A. This will vary and depends greatly on how accurately the engine is fuelled, how healthy the engine is and other factors such as local fuel quality. Owners should use a wideband lambda sensor, or a dyno equipped with one, to monitor progress carefully.

Q. I can't get the stock BR9EV spark plug any more, what plug should I use?

A. The BR9EV has been superseded by BR9EIX, in iridium plug. Many owners report that ordinary BR9ES work just as well (especially with Dyna grey coils) and are much cheaper, but this varies from bike to bike. Some owners report excellent results with the equivalent Denso plug.

Q. What are the paint codes and where can I buy replacement graphics?

A. Ford UA darker formula black and Ford Colorado Red or PPG DBC 95473 Nero Aldebaran (ebony) and DBC 74795 Firecracker Red (red). The most accurate graphics seem to be from www.afegraphics.com

Q. The stock mirrors are hopeless, I've seen alternatives used in the Gallery, what bike are they from?

A. Kawasaki ZR7S or ZZR1200.

 

 

 

 

 

 

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